高温环境下阀门的 “生存挑战” 与应对危机

来源:http://www.jnlgvf.com/ 日期:2025-06-20 发布人:创始人

  在工业生产的高温场景中,阀门作为流体控制的关键部件,时刻面临着严苛环境的考验。从冶金熔炉旁到热力发电厂内,高温环境对阀门的影响是多维度的,不仅关乎其正常功能的发挥,更直接影响设备的安全稳定运行。了解这些影响,是保障工业系统可靠运转的重要前提。

  In the high-temperature scenarios of industrial production, valves, as key components for fluid control, constantly face the test of harsh environments. The impact of high temperature environment on valves from metallurgical furnaces to thermal power plants is multidimensional, not only affecting their normal function, but also directly affecting the safe and stable operation of equipment. Understanding these impacts is an important prerequisite for ensuring the reliable operation of industrial systems.

  高温首先对阀门的材料性能造成冲击。金属材料在高温下会发生热膨胀,若阀门设计时未预留足够的膨胀间隙,各部件间可能因膨胀挤压产生过大应力,导致密封面变形、法兰连接松动,进而引发泄漏。同时,长期处于高温环境中,金属材料的力学性能会逐渐下降,如强度和硬度降低,使得阀门承压能力减弱,在内部流体压力作用下,容易出现壳体破裂等严重问题。此外,一些非金属密封材料,如橡胶、塑料等,在高温下会加速老化,失去弹性,密封性能急剧下降,无法有效阻止介质泄漏。

  High temperature first affects the material properties of the valve. Metal materials undergo thermal expansion at high temperatures. If sufficient expansion gaps are not reserved during valve design, excessive stress may be generated between components due to expansion compression, resulting in deformation of the sealing surface, loosening of flange connections, and ultimately leading to leakage. At the same time, long-term exposure to high temperature environments will gradually reduce the mechanical properties of metal materials, such as strength and hardness, which weakens the pressure bearing capacity of valves. Under the action of internal fluid pressure, serious problems such as shell rupture are prone to occur. In addition, some non-metallic sealing materials, such as rubber, plastic, etc., will accelerate aging at high temperatures, lose elasticity, and experience a sharp decline in sealing performance, which cannot effectively prevent medium leakage.

  高温还会影响阀门的操作性能。对于依靠润滑系统来减少摩擦的阀门,高温会使润滑油的粘度降低,流动性增强,导致润滑油容易流失,无法在部件表面形成有效的润滑膜。这会加剧阀门内部部件,如阀杆与填料函、阀芯与阀座之间的摩擦,使得阀门操作变得困难,开启和关闭时所需的扭矩增大,甚至出现卡涩现象,影响阀门的正常调节和控制功能。而且,高温环境下,阀门的电动、气动执行机构中的电子元件和橡胶密封件也容易受损,导致执行机构动作失灵或控制精度下降。

  High temperatures can also affect the operational performance of valves. For valves that rely on lubrication systems to reduce friction, high temperatures can reduce the viscosity of the lubricating oil, increase its fluidity, and cause the lubricating oil to easily lose, making it difficult to form an effective lubricating film on the surface of the components. This will intensify the friction between internal components of the valve, such as the valve stem and packing box, and the valve core and seat, making valve operation difficult, increasing the torque required for opening and closing, and even causing jamming, affecting the normal adjustment and control functions of the valve. Moreover, in high-temperature environments, electronic components and rubber seals in the electric and pneumatic actuators of valves are also prone to damage, leading to actuator failure or decreased control accuracy.

截止阀02

  在高温介质的冲刷下,阀门的耐腐蚀性面临更大挑战。高温会加速介质与阀门材料之间的化学反应,使腐蚀速率显著加快。例如,在高温含硫介质环境中,金属阀门会发生高温硫化腐蚀,表面形成疏松的硫化物层,该层容易脱落,进而不断腐蚀金属基体,缩短阀门的使用寿命。同时,高温还可能引发应力腐蚀开裂,当阀门材料内部存在残余应力或工作应力,且介质中含有特定的腐蚀性物质时,在高温的协同作用下,材料表面会逐渐产生裂纹并扩展,最终导致阀门失效。

  Under the erosion of high-temperature media, the corrosion resistance of valves faces greater challenges. High temperature will accelerate the chemical reaction between the medium and the valve material, significantly increasing the corrosion rate. For example, in a high-temperature sulfur-containing medium environment, metal valves will undergo high-temperature sulfurization corrosion, forming a loose sulfide layer on the surface that is prone to detachment, continuously corroding the metal substrate and shortening the service life of the valve. At the same time, high temperature may also cause stress corrosion cracking. When there are residual stresses or working stresses inside the valve material, and the medium contains specific corrosive substances, under the synergistic effect of high temperature, cracks will gradually appear and propagate on the surface of the material, ultimately leading to valve failure.

  高温环境下阀门的维护和检修难度也大幅增加。由于设备表面温度高,工作人员难以接近阀门进行检查和维修,需要采取特殊的防护措施和降温手段,这不仅增加了维护成本,还延长了维护时间。而且,高温会使阀门内部的污垢、杂质更容易固化和粘结在部件表面,清洗和清理工作变得更加困难,难以彻底清除,影响对阀门内部状况的准确判断和维修效果。

  The maintenance and repair difficulty of valves in high temperature environments has also significantly increased. Due to the high surface temperature of the equipment, it is difficult for personnel to access the valve for inspection and maintenance. Special protective measures and cooling methods need to be taken, which not only increases maintenance costs but also prolongs maintenance time. Moreover, high temperatures make it easier for dirt and impurities inside the valve to solidify and adhere to the surface of the components, making cleaning and cleaning work more difficult and difficult to completely remove, which affects the accurate judgment of the internal condition of the valve and the effectiveness of maintenance.

  高温环境给阀门带来了材料性能下降、操作困难、耐腐蚀能力减弱以及维护检修难度增大等诸多挑战。为应对这些问题,在阀门的设计、选材、制造和使用过程中,都需要充分考虑高温因素,采取针对性的措施,如选用耐高温材料、优化结构设计、加强冷却和润滑等,以确保阀门在高温环境下能够可靠运行,保障工业生产的顺利进行。

  The high temperature environment brings many challenges to valves, such as decreased material performance, difficult operation, weakened corrosion resistance, and increased maintenance and repair difficulty. To address these issues, high temperature factors need to be fully considered in the design, material selection, manufacturing, and use of valves, and targeted measures should be taken, such as selecting high-temperature resistant materials, optimizing structural design, strengthening cooling and lubrication, etc., to ensure that valves can operate reliably in high-temperature environments and ensure the smooth progress of industrial production.

  本文由 良工阀门 友情奉献.更多有关的知识请点击  http://www.jnlgvf.com   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

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