良工阀门山东销售处:蒸汽管道如何选择管径和阀门?

来源:http://www.jnlgvf.com/ 日期:2026-01-21 发布人:创始人

  流量的概念

  The concept of traffic

  饱和蒸汽在一定压力和时间内通过某一横断面的容积称为流量,用容积表示流量单位是L/s 或m3/h。由此可见,在蒸汽压力不变时,不同管径允许通过的蒸汽流量不同。

  The volume of saturated steam passing through a certain cross-section at a certain pressure and time is called flow rate, expressed in units of L/s or m3/h. It can be seen that when the steam pressure remains constant, the steam flow allowed to pass through different pipe diameters is different.
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  蒸汽管道流量选型表(表一)

  Steam Pipeline Flow Selection Table (Table 1)

  结论:

  Conclusion:

  1、相同管径条件下,不同蒸汽压力时,允许通过的蒸汽流量不同,例如,相同DN50 管道条件下,0.5MPa 时蒸汽流量是709kg/h,而在0.6MPa时蒸汽流量是815kg/h;

  1. Under the same pipe diameter conditions and different steam pressures, the allowed steam flow rate varies. For example, under the same DN50 pipeline conditions, the steam flow rate at 0.5MPa is 709kg/h, while at 0.6MPa it is 815kg/h;

  2、相同压力条件下,不同蒸汽管径时,允许通过的蒸汽流量不同,

  2. Under the same pressure conditions, the allowable steam flow rate varies for different steam pipe diameters,

  且蒸汽流量与管道半径的平方成正比关系,例如,相同0.6MPa压力条件下,DN40 管道蒸汽流量是485kg/h,而DN50 管道蒸汽流量是815kg/h,DN100管道蒸汽流量是3285kg/h 且是DN50 的4 倍;由此可见,管径大小直接影响了实际蒸汽流量。

  And the steam flow rate is directly proportional to the square of the pipeline radius. For example, under the same pressure condition of 0.6MPa, the steam flow rate of DN40 pipeline is 485kg/h, while the steam flow rate of DN50 pipeline is 815kg/h, and the steam flow rate of DN100 pipeline is 3285kg/h, which is four times that of DN50; It can be seen that the size of the pipe diameter directly affects the actual steam flow rate.

  减压阀的选型

  Selection of pressure reducing valve

  在蒸汽运行管路中,减压阀的实际作用是“稳压、除湿、降温”。

  In steam operation pipelines, the actual function of pressure reducing valves is to "stabilize pressure, dehumidify, and cool down".

  减压后实际通过蒸汽流量是多少,请参考减压阀选型排量表(表二)

  What is the actual steam flow rate after pressure reduction? Please refer to the displacement table for pressure reducing valve selection (Table 2)

  结论:

  Conclusion:

  1、减压后设定压力越大,实际通过的蒸汽流量越小。例如,DN25型减压阀,在入口压力0.6MPa 条件下,出口压力在0.3MPa、0.35MPa、0.4MPa 时的实际通过蒸汽流量分别为710KG/H、680KG/H、650KG/H;

  1. The higher the set pressure after decompression, the smaller the actual steam flow passing through. For example, the DN25 pressure reducing valve has actual steam flow rates of 710KG/H, 680KG/H, and 650KG/H at inlet pressures of 0.6MPa and outlet pressures of 0.3MPa, 0.35MPa, and 0.4MPa, respectively;

  2、出口压力设定相同时,DN40 型比DN25 型减压后实际通过的蒸汽流量大的多。例如,在入口压力0.6MPa,出口压力0.35MPa 条件下,DN25型允许通过蒸汽流量为680KG/H,而DN40 型允许通过蒸汽流量为1470KG/H,故要满足600 制粒机15T/H或更高的的时产量,需选择DN40型减压阀;

  2. When the outlet pressure is set the same, the DN40 type has a much larger actual steam flow rate after pressure reduction compared to the DN25 type. For example, under the conditions of an inlet pressure of 0.6MPa and an outlet pressure of 0.35MPa, the DN25 type allows a steam flow rate of 680KG/H, while the DN40 type allows a steam flow rate of 1470KG/H. Therefore, in order to meet the hourly output of 15T/H or higher for the 600 granulator, the DN40 type pressure reducing valve needs to be selected;

  3、减压后配置DN25 型减压阀的公司,增流措施有2 个。

  3. The company that installs DN25 pressure reducing valves after pressure reduction has two measures to increase flow.

  1)为减压站配置手动旁通,并在运行时打开旁通阀门,阀门开启度5%~10%,可实现增流;

  1) Configure manual bypass for the pressure reducing station and open the bypass valve during operation, with a valve opening degree of 5% to 10%, to achieve increased flow;

  2)减压后管道变径为DN65 或以上,也能实现减压后增流作用。

  2) After pressure reduction, reducing the diameter of the pipeline to DN65 or above can also achieve the effect of increasing flow after pressure reduction.

  疏水阀:

  Drain valve:

  蒸汽疏水阀是一种能自动从蒸汽管道和用汽设备中自动排除冷凝水和其他不凝结气体,并阻止蒸汽泄漏的阀门。疏水阀按动作原理分类:

  A steam trap is a valve that can automatically remove condensed water and other non condensable gases from steam pipelines and steam equipment, and prevent steam leakage. Drain valves are classified according to their operating principles:

  主要有:浮球型疏水阀、热动力型疏水阀、热静力型疏水阀、倒置桶型疏水阀等。

  There are mainly: floating ball type drain valve, thermal dynamic type drain valve, thermal static type drain valve, inverted bucket type drain valve, etc.

  1、浮球型疏水阀

  1. Floating ball type drain valve

  2、热动力、热静力型疏水阀

  2. Thermal dynamic and thermal static type drain valves

  3、倒置桶型疏水阀及汽水分离器

  3. Inverted bucket type drain valve and steam water separator

  疏水系统:

  Hydrophobic system:

  1、哪“四点”疏水?

  1. Which "four points" are hydrophobic?

  (1)锅炉分汽缸底部冷凝水;

  (1) Condensed water at the bottom of the boiler cylinder;

  (2)车间分汽缸底部冷凝水;

  (2) Workshop cylinder bottom condensate water;

  (3)减压前汽水分离器冷凝水;

  (3) Condensed water from the steam water separator before depressurization;

  (4)调质器副分汽缸冷凝水。

  (4) Condensed water from the secondary cylinder of the conditioner.

  2、疏水阀安装注意事项

  2. Precautions for installation of drain valve

  (1)疏水阀不允许串联使用,但必要时可并联使用;

  (1) Drain valves are not allowed to be used in series, but can be used in parallel if necessary;

  (2)疏水阀一般配置过滤器,未配置的需在阀前单独安装过滤器;

  (2) Generally, drain valves are equipped with filters. If not configured, a separate filter should be installed in front of the valve;

  (3)机械浮球式疏水阀必须水平安装,但热动力圆盘式疏水阀水平安装或竖直安装均可;

  (3) Mechanical floating ball drain valves must be installed horizontally, but thermal disc drain valves can be installed horizontally or vertically;

  (4)从疏水口至疏水阀进水口管路必须有不低于4%的坡度,可防止冷凝水滞留结冻;

  (4) The pipeline from the drain outlet to the inlet of the drain valve must have a slope of no less than 4% to prevent condensation from accumulating and freezing;

  (5)东北地区,所有冷凝水低点必须安装竖直排放阀。

  (5) In the Northeast region, all condensate low points must be equipped with vertical discharge valves.

  本文由  良工阀门山东销售处  友情奉献.更多有关的知识请点击  http://www.jnlgvf.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.  流量的概念

  This article is a friendly contribution from Lianggong Valve Shandong Sales Office For more related knowledge, please click http://www.jnlgvf.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Stay tuned The concept of traffic

  饱和蒸汽在一定压力和时间内通过某一横断面的容积称为流量,用容积表示流量单位是L/s 或m3/h。由此可见,在蒸汽压力不变时,不同管径允许通过的蒸汽流量不同。

  The volume of saturated steam passing through a certain cross-section at a certain pressure and time is called flow rate, expressed in units of L/s or m3/h. It can be seen that when the steam pressure remains constant, the steam flow allowed to pass through different pipe diameters is different.

  蒸汽管道流量选型表(表一)

  Steam Pipeline Flow Selection Table (Table 1)

  结论:

  Conclusion:

  1、相同管径条件下,不同蒸汽压力时,允许通过的蒸汽流量不同,例如,相同DN50 管道条件下,0.5MPa 时蒸汽流量是709kg/h,而在0.6MPa时蒸汽流量是815kg/h;

  1. Under the same pipe diameter conditions and different steam pressures, the allowed steam flow rate varies. For example, under the same DN50 pipeline conditions, the steam flow rate at 0.5MPa is 709kg/h, while at 0.6MPa it is 815kg/h;

  2、相同压力条件下,不同蒸汽管径时,允许通过的蒸汽流量不同,

  2. Under the same pressure conditions, the allowable steam flow rate varies for different steam pipe diameters,

  且蒸汽流量与管道半径的平方成正比关系,例如,相同0.6MPa压力条件下,DN40 管道蒸汽流量是485kg/h,而DN50 管道蒸汽流量是815kg/h,DN100管道蒸汽流量是3285kg/h 且是DN50 的4 倍;由此可见,管径大小直接影响了实际蒸汽流量。

  And the steam flow rate is directly proportional to the square of the pipeline radius. For example, under the same pressure condition of 0.6MPa, the steam flow rate of DN40 pipeline is 485kg/h, while the steam flow rate of DN50 pipeline is 815kg/h, and the steam flow rate of DN100 pipeline is 3285kg/h, which is four times that of DN50; It can be seen that the size of the pipe diameter directly affects the actual steam flow rate.

  减压阀的选型

  Selection of pressure reducing valve

  在蒸汽运行管路中,减压阀的实际作用是“稳压、除湿、降温”。

  In steam operation pipelines, the actual function of pressure reducing valves is to "stabilize pressure, dehumidify, and cool down".

  减压后实际通过蒸汽流量是多少,请参考减压阀选型排量表(表二)

  What is the actual steam flow rate after pressure reduction? Please refer to the displacement table for pressure reducing valve selection (Table 2)

  结论:

  Conclusion:

  1、减压后设定压力越大,实际通过的蒸汽流量越小。例如,DN25型减压阀,在入口压力0.6MPa 条件下,出口压力在0.3MPa、0.35MPa、0.4MPa 时的实际通过蒸汽流量分别为710KG/H、680KG/H、650KG/H;

  1. The higher the set pressure after decompression, the smaller the actual steam flow passing through. For example, the DN25 pressure reducing valve has actual steam flow rates of 710KG/H, 680KG/H, and 650KG/H at inlet pressures of 0.6MPa and outlet pressures of 0.3MPa, 0.35MPa, and 0.4MPa, respectively;

  2、出口压力设定相同时,DN40 型比DN25 型减压后实际通过的蒸汽流量大的多。例如,在入口压力0.6MPa,出口压力0.35MPa 条件下,DN25型允许通过蒸汽流量为680KG/H,而DN40 型允许通过蒸汽流量为1470KG/H,故要满足600 制粒机15T/H或更高的的时产量,需选择DN40型减压阀;

  2. When the outlet pressure is set the same, the DN40 type has a much larger actual steam flow rate after pressure reduction compared to the DN25 type. For example, under the conditions of an inlet pressure of 0.6MPa and an outlet pressure of 0.35MPa, the DN25 type allows a steam flow rate of 680KG/H, while the DN40 type allows a steam flow rate of 1470KG/H. Therefore, in order to meet the hourly output of 15T/H or higher for the 600 granulator, the DN40 type pressure reducing valve needs to be selected;

  3、减压后配置DN25 型减压阀的公司,增流措施有2 个。

  3. The company that installs DN25 pressure reducing valves after pressure reduction has two measures to increase flow.

  1)为减压站配置手动旁通,并在运行时打开旁通阀门,阀门开启度5%~10%,可实现增流;

  1) Configure manual bypass for the pressure reducing station and open the bypass valve during operation, with a valve opening degree of 5% to 10%, to achieve increased flow;

  2)减压后管道变径为DN65 或以上,也能实现减压后增流作用。

  2) After pressure reduction, reducing the diameter of the pipeline to DN65 or above can also achieve the effect of increasing flow after pressure reduction.

  疏水阀:

  Drain valve:

  蒸汽疏水阀是一种能自动从蒸汽管道和用汽设备中自动排除冷凝水和其他不凝结气体,并阻止蒸汽泄漏的阀门。疏水阀按动作原理分类:

  A steam trap is a valve that can automatically remove condensed water and other non condensable gases from steam pipelines and steam equipment, and prevent steam leakage. Drain valves are classified according to their operating principles:

  主要有:浮球型疏水阀、热动力型疏水阀、热静力型疏水阀、倒置桶型疏水阀等。

  There are mainly: floating ball type drain valve, thermal dynamic type drain valve, thermal static type drain valve, inverted bucket type drain valve, etc.

  1、浮球型疏水阀

  1. Floating ball type drain valve

  2、热动力、热静力型疏水阀

  2. Thermal dynamic and thermal static type drain valves

  3、倒置桶型疏水阀及汽水分离器

  3. Inverted bucket type drain valve and steam water separator

  疏水系统:

  Hydrophobic system:

  1、哪“四点”疏水?

  1. Which "four points" are hydrophobic?

  (1)锅炉分汽缸底部冷凝水;

  (1) Condensed water at the bottom of the boiler cylinder;

  (2)车间分汽缸底部冷凝水;

  (2) Workshop cylinder bottom condensate water;

  (3)减压前汽水分离器冷凝水;

  (3) Condensed water from the steam water separator before depressurization;

  (4)调质器副分汽缸冷凝水。

  (4) Condensed water from the secondary cylinder of the conditioner.

  2、疏水阀安装注意事项

  2. Precautions for installation of drain valve

  (1)疏水阀不允许串联使用,但必要时可并联使用;

  (1) Drain valves are not allowed to be used in series, but can be used in parallel if necessary;

  (2)疏水阀一般配置过滤器,未配置的需在阀前单独安装过滤器;

  (2) Generally, drain valves are equipped with filters. If not configured, a separate filter should be installed in front of the valve;

  (3)机械浮球式疏水阀必须水平安装,但热动力圆盘式疏水阀水平安装或竖直安装均可;

  (3) Mechanical floating ball drain valves must be installed horizontally, but thermal disc drain valves can be installed horizontally or vertically;

  (4)从疏水口至疏水阀进水口管路必须有不低于4%的坡度,可防止冷凝水滞留结冻;

  (4) The pipeline from the drain outlet to the inlet of the drain valve must have a slope of no less than 4% to prevent condensation from accumulating and freezing;

  (5)东北地区,所有冷凝水低点必须安装竖直排放阀。

  (5) In the Northeast region, all condensate low points must be equipped with vertical discharge valves.

  本文由  良工阀门山东销售处  友情奉献.更多有关的知识请点击  http://www.jnlgvf.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

  This article is a friendly contribution from Lianggong Valve Shandong Sales Office For more related knowledge, please click http://www.jnlgvf.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Stay tuned

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