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反渗透装置在高压泵提供的1.5MPa工作压力下运行,通过精密调节浓水排放阀将浓水排放量控制在进水量25%-33%的范围内,同时确保进水压力与浓水压力之间保持约0.3MPa的压差,这一调节精度直接关系到反渗透膜元件的工作效率和使用寿命。针对DN50及以下管径的系统,通常选用不锈钢针型阀作为调节装置,该阀体凭借其微细的内孔结构实现精确的流量控制,其显著特征是高压进水端(可达1.5MPa)经过阀体节流后形成急剧的压力降和微小的流量输出。
The reverse osmosis device operates at a working pressure of 1.5 MPa provided by the high-pressure pump. By precisely adjusting the concentrated water discharge valve, the concentrated water discharge amount is controlled within the range of 25% -33% of the inlet water volume, while ensuring a pressure difference of about 0.3 MPa between the inlet water pressure and the concentrated water pressure. This adjustment accuracy directly affects the working efficiency and service life of the reverse osmosis membrane element. For systems with pipe diameters of DN50 and below, stainless steel needle valves are usually used as regulating devices. The valve body achieves precise flow control with its fine inner hole structure, and its notable feature is the sharp pressure drop and small flow output formed by the high-pressure inlet end (up to 1.5 MPa) after being throttled by the valve body.
在阀门密封性能优化方面,可采取以下技术措施:对于未采用密封油脂的阀门,注入专用密封油脂能有效提升阀杆部位的密封效果;采用多层复合填料结构(如双层或多材质组合)比单纯增加填料数量(例如从3片增至5片)更能显著改善密封性能;鉴于聚四氟乙烯填料在-20℃至200℃工况下易老化的缺陷,可采用耐温范围更广(-200℃至600℃)的柔性石墨填料进行替换,虽然石墨填料存在初始使用阶段可能出现回差增大和爬行现象的技术难点,但其长效稳定的密封特性使其成为高温工况下的优选方案。
In terms of optimizing valve sealing performance, the following technical measures can be taken: for valves that do not use sealing grease, injecting specialized sealing grease can effectively improve the sealing effect of the valve stem; The use of multi-layer composite packing structures (such as double-layer or multi material combinations) can significantly improve sealing performance compared to simply increasing the number of fillers (such as increasing from 3 to 5 pieces); Considering the aging defect of polytetrafluoroethylene packing under -20 ℃ to 200 ℃ working conditions, flexible graphite packing with a wider temperature range (-200 ℃ to 600 ℃) can be used as a replacement. Although graphite packing may have technical difficulties such as increased backlash and crawling during the initial use stage, its long-term stable sealing characteristics make it the preferred solution under high temperature working conditions.
对于高压差(△P)工况,通过调整介质流向使较低压力端(P2)位于阀杆侧能有效降低密封难度,这一技术方案特别适用于波纹管阀等高压阀门的设计优化。在高温高压密封结构改进方面,将传统的平面密封升级为透镜垫密封可显著提升上/下阀盖及阀座部位的密封可靠性。此外,针对传统石棉垫片在高温环境下易失效的问题,采用金属缠绕垫片或弹性"O"形环等新型密封元件已成为行业普遍认可的解决方案,这些改进措施能有效延长设备维护周期并降低介质泄漏风险。
For high-pressure differential (△ P) conditions, adjusting the flow direction of the medium to position the lower pressure end (P2) on the valve stem side can effectively reduce the difficulty of sealing. This technical solution is particularly suitable for the design optimization of high-pressure valves such as bellows valves. In terms of improving the high-temperature and high-pressure sealing structure, upgrading the traditional flat seal to a lens gasket seal can significantly enhance the sealing reliability of the upper/lower valve cover and valve seat. In addition, to address the issue of traditional asbestos gaskets being prone to failure in high-temperature environments, the use of new sealing components such as metal wound gaskets or elastic "O" rings has become a widely recognized solution in the industry. These improvement measures can effectively extend equipment maintenance cycles and reduce the risk of medium leakage.
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