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良工阀门:阀门垂直安装注意事项

来源:http://www.jnlgvf.com/ 日期:2025-05-19 发布人:创始人

  在管道系统中,阀门如同“交通警察”,掌控着介质的流向与节奏。而垂直安装方式,则让阀门以挺拔的姿态融入立体空间,但这种“立正”姿势背后,暗藏着一系列技术细节。若忽视这些细节,轻则导致操作不便,重则引发泄漏、卡滞等故障。

  In the pipeline system, valves are like "traffic police", controlling the flow and rhythm of the medium. The vertical installation method allows the valve to blend into the three-dimensional space in a straight posture, but behind this "upright" posture, there are a series of technical details hidden. If these details are ignored, it can lead to inconvenience in operation and serious problems such as leakage and jamming.

  第一式:方向校准——让箭头与重力共舞

  Formula 1: Direction Calibration - Let the Arrow Dance with Gravity

  阀门阀体上的流向箭头,是垂直安装的“第一指挥棒”。箭头方向必须与介质实际流向严格一致,尤其在蒸汽、气体等可压缩介质管道中,反向安装可能导致阀芯振动加剧,寿命缩短。更关键的是阀杆方向——手轮或执行机构应位于操作侧上方45°范围内,避免介质直接冲刷阀杆密封面,这一细节能让阀门寿命延长30%以上。

  The flow arrow on the valve body is a vertically installed "first command rod". The direction of the arrow must be strictly consistent with the actual flow direction of the medium, especially in compressible medium pipelines such as steam and gas. Reverse installation may lead to increased vibration of the valve core and shortened service life. More importantly, the direction of the valve stem - the handwheel or actuator should be located within a 45 ° range above the operating side to avoid direct flushing of the valve stem sealing surface by the medium, which can prolong the valve life by more than 30%.

  第二式:支撑系统——给阀门一双“隐形支架”

  Type 2: Support System - Provide a pair of "invisible brackets" to the valve

  垂直安装的阀门如同“单腿站立”,其重量与管道应力全靠支撑系统化解。需在阀门上下方各设置一个刚性支架,间距不超过阀体长度的1.5倍。对于DN150以上大口径阀门,建议采用“门型”支撑架,通过U型螺栓与管道固定,既能分散重量,又避免过度约束导致阀体变形。

  Valves installed vertically are like standing on one leg, and their weight and pipeline stress are all resolved by the support system. A rigid bracket should be installed above and below the valve, with a spacing not exceeding 1.5 times the length of the valve body. For large-diameter valves with a diameter of DN150 or above, it is recommended to use a "door type" support frame, which is fixed to the pipeline with U-bolts. This can not only disperse the weight but also avoid excessive constraint that may cause deformation of the valve body.

  第三式:操作空间——预留“安全半径”

  Third formula: Operating space - reserve a "safe radius"

  垂直安装常导致操作空间受限,手轮可能紧贴墙面或设备。规范要求手轮边缘与障碍物间距≥300mm,执行机构下方需保留≥600mm的垂直操作空间。对于电动阀门,还需考虑电缆弯曲半径,避免线路长期受压。

  Vertical installation often results in limited operating space, and the handwheel may be tightly attached to the wall or equipment. The specification requires that the distance between the edge of the handwheel and the obstacle be ≥ 300mm, and a vertical operating space of ≥ 600mm should be reserved below the actuator. For electric valves, the bending radius of the cable should also be considered to avoid long-term compression of the circuit.

  第四式:排凝设计——让介质“滑梯”更顺畅

  Formula 4: Drainage design - making the medium "slide" smoother

  垂直安装时,介质中的杂质易在阀腔底部沉积。需在阀门最低点增设排凝口,并选用带有排污螺塞的阀体结构。对于蒸汽管道,建议安装热动力疏水阀,利用蒸汽压力差自动排污,防止“水锤”现象。

  When installed vertically, impurities in the medium are prone to deposit at the bottom of the valve chamber. A condensate drain should be added at the lowest point of the valve, and a valve body structure with a drain plug should be selected. For steam pipelines, it is recommended to install thermal power drain valves and use steam pressure differences to automatically discharge water and prevent the phenomenon of "water hammer".

  第五式:热补偿——给阀门“松绑”温度应力

  Formula 5: Thermal compensation - loosening the temperature stress on the valve

  高温介质管道中,垂直安装的阀门会因热膨胀产生垂直位移。需在阀门与管道间设置金属波纹补偿器,补偿量按ΔL=α×L×ΔT计算(α为膨胀系数,L为管道长度,ΔT为温差)。补偿器预拉伸量应控制在额定位移的50%-70%,避免过度拉伸导致失效。

  Valves installed vertically in high-temperature medium pipelines will experience vertical displacement due to thermal expansion. A metal bellows compensator needs to be installed between the valve and the pipeline, and the compensation amount should be calculated according to Δ L=α × L × Δ T (α is the coefficient of expansion, L is the length of the pipeline, and Δ T is the temperature difference). The pre stretching amount of the compensator should be controlled within 50% -70% of the rated displacement to avoid failure caused by excessive stretching.

截止阀02

  第六式:密封防护——筑牢“最后防线”

  Formula 6: Sealed Protection - Building the 'Last Line of Defense'

  垂直安装的阀门,其法兰密封面易因介质沉积导致腐蚀。需采用带有密封线的凹凸面法兰,配合抗咬合润滑剂,并在螺栓预紧时遵循“十字对称法”,分三次逐步达到额定扭矩。对于有毒介质,建议加装双密封结构,在主密封失效时,二次密封可提供≥24小时的应急防护。

  Valves installed vertically have flange sealing surfaces that are prone to corrosion due to medium deposition. It is necessary to use a concave convex flange with a sealing line, combined with anti bite lubricant, and follow the "cross symmetry method" during bolt pre tightening, gradually reaching the rated torque in three stages. For toxic media, it is recommended to install a double seal structure. In the event of a main seal failure, the secondary seal can provide emergency protection for ≥ 24 hours.

  阀门垂直安装的精髓,在于将力学、热学、流体力学等学科知识融入细节设计。从方向校准到热补偿,每个环节都是对工程思维的考验。当阀门以挺拔的姿态融入管道系统时,它不仅完成了自身的使命,更成为工业美学与实用主义的完美结合。这种结合,无需未来承诺,只需当下严谨。

  The essence of vertical installation of valves lies in integrating knowledge from disciplines such as mechanics, thermodynamics, and fluid mechanics into detailed design. From directional calibration to thermal compensation, every step is a test of engineering thinking. When the valve is integrated into the pipeline system in a straight posture, it not only fulfills its mission, but also becomes a perfect combination of industrial aesthetics and pragmatism. This combination does not require future commitments, only current rigor.

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