阀门作为流体输送系统中的控制部件,在石油化工、给排水、电力等众多领域起着调节、控制流体流量、压力和流向的关键作用。而阀门是否需要定期润滑,答案是肯定的。定期合理的润滑,对于阀门的正常运行、延长使用寿命、保障系统安全稳定至关重要,以下将深入探讨其原因和相关要点。
Valves, as control components in fluid transportation systems, play a crucial role in regulating and controlling fluid flow, pressure, and direction in various fields such as petrochemicals, water supply and drainage, and electricity. The answer to whether valves need regular lubrication is yes. Regular and reasonable lubrication is crucial for the normal operation of valves, extending their service life, and ensuring system safety and stability. The following will explore the reasons and related points in depth.
阀门需要定期润滑的原因
The reason why valves need regular lubrication
1.减少摩擦与磨损
1. Reduce friction and wear
阀门的运行依赖于内部多个部件的相对运动,如闸阀的闸板升降、球阀的球体旋转、截止阀的阀杆上下移动等。在这些部件的运动过程中,金属与金属、金属与非金属之间会产生摩擦。若缺乏润滑,摩擦阻力会显著增大,不仅增加了阀门操作的扭矩,导致开关困难,还会加速部件表面的磨损。长期高摩擦状态下运行,闸板、阀杆等关键部件的表面会出现划痕、凹坑,甚至变形,严重影响阀门的密封性能和使用寿命。定期润滑能够在部件表面形成一层油膜,有效隔离摩擦面,降低摩擦系数,减少磨损,使阀门操作更加轻松顺畅。
The operation of a valve relies on the relative motion of multiple internal components, such as the gate lifting of a gate valve, the ball rotation of a ball valve, and the up and down movement of the stem of a globe valve. During the movement of these components, friction occurs between metals and between metals and non metals. If there is a lack of lubrication, the frictional resistance will significantly increase, which not only increases the torque of valve operation, causing difficulty in opening and closing, but also accelerates the wear of component surfaces. Long term operation under high friction conditions can cause scratches, dents, and even deformation on the surfaces of key components such as gate plates and valve stems, seriously affecting the sealing performance and service life of the valve. Regular lubrication can form an oil film on the surface of the component, effectively isolating the friction surface, reducing the friction coefficient, minimizing wear, and making valve operation easier and smoother.
2.防止部件锈蚀
2. Prevent component corrosion
阀门通常工作在各种复杂的环境中,空气中的湿气、腐蚀性气体,以及流体介质中的化学物质等,都可能对阀门的金属部件造成腐蚀。特别是在湿度较大的环境,或者输送含有酸碱等腐蚀性介质时,金属部件极易生锈。而润滑脂具有良好的密封和防护性能,在对阀门进行润滑时,润滑脂会填充在部件的缝隙和表面,形成一道防护屏障,阻止水分、腐蚀性物质与金属直接接触,从而有效防止部件锈蚀,保持阀门部件的完整性和机械性能。
Valves typically operate in various complex environments, where moisture in the air, corrosive gases, and chemicals in fluid media can all cause corrosion to the metal components of the valve. Especially in environments with high humidity or when transporting corrosive media containing acid and alkali, metal parts are prone to rusting. Lubricating grease has good sealing and protective properties. When lubricating valves, lubricating grease will fill the gaps and surfaces of components, forming a protective barrier to prevent moisture, corrosive substances, and direct contact with metals, effectively preventing component corrosion and maintaining the integrity and mechanical performance of valve components.

3.确保密封性能
3. Ensure sealing performance
良好的密封是阀门正常工作的关键,尤其是在输送易燃、易爆、有毒有害介质的系统中,密封失效可能引发严重的安全事故。阀门的密封部件,如密封圈、填料等,在长期运行过程中,会因摩擦、老化等因素导致密封性能下降。定期润滑能够减少密封部件与其他部件之间的摩擦,降低磨损程度,减缓密封部件的老化速度。同时,一些特殊的润滑脂还具有一定的膨胀和填充作用,能够弥补密封部件因磨损产生的微小间隙,进一步增强阀门的密封性能,防止介质泄漏。
Good sealing is the key to the normal operation of valves, especially in systems that transport flammable, explosive, toxic and harmful media. Seal failure may cause serious safety accidents. The sealing components of valves, such as sealing rings and packing, may experience a decrease in sealing performance due to factors such as friction and aging during long-term operation. Regular lubrication can reduce friction between sealing components and other components, lower the degree of wear, and slow down the aging rate of sealing components. At the same time, some special lubricating greases also have certain expansion and filling functions, which can compensate for the small gaps caused by wear of sealing components, further enhance the sealing performance of valves, and prevent medium leakage.
4.降低运行噪音
4. Reduce operating noise
当阀门部件之间摩擦过大时,在操作过程中会产生刺耳的噪音。这不仅会对工作环境造成噪声污染,影响操作人员的身心健康,还可能是阀门部件出现故障的预警信号。通过定期润滑,改善部件之间的摩擦状况,能够有效降低阀门运行时的噪音,使阀门运行更加平稳安静,同时也便于及时发现其他潜在的异常情况。
When there is excessive friction between valve components, a harsh noise will be produced during operation. This not only causes noise pollution to the working environment and affects the physical and mental health of operators, but may also be a warning signal for valve component failure. By regularly lubricating and improving the friction between components, the noise during valve operation can be effectively reduced, making the valve run more smoothly and quietly, while also facilitating the timely detection of other potential abnormal situations.
在对阀门进行润滑时,应遵循正确的操作流程:
When lubricating valves, the correct operating procedures should be followed:
首先,清理阀门需要润滑的部位,使用干净的抹布或刷子去除表面的灰尘、杂质和旧的润滑脂,确保润滑部位清洁。
Firstly, clean the parts of the valve that require lubrication by using a clean cloth or brush to remove surface dust, impurities, and old grease, ensuring that the lubrication parts are clean.
然后,根据阀门的结构和润滑要求,选择合适的润滑工具,如油枪、油壶等,将润滑脂均匀地涂抹或注入到相应的部位。对于阀门的轴承、阀杆螺母等部位,可直接涂抹润滑脂;对于有注油孔的阀门,通过注油孔将润滑脂注入到内部的润滑点。
Then, according to the structure and lubrication requirements of the valve, select suitable lubrication tools such as oil guns, oil pots, etc., and evenly apply or inject lubricating grease into the corresponding parts. For the bearings, stem nuts, and other parts of the valve, lubricating grease can be directly applied; For valves with oil injection holes, inject lubricating grease into the internal lubrication points through the oil injection holes.
最后,润滑完成后,检查阀门的操作情况,确保阀门开关灵活,无异常阻力和噪音。同时,清理多余的润滑脂,防止其吸附灰尘和杂质,影响阀门的正常运行。
Finally, after lubrication is completed, check the operation of the valve to ensure that it opens and closes flexibly, without any abnormal resistance or noise. At the same time, clean excess lubricating grease to prevent it from adsorbing dust and impurities, which may affect the normal operation of the valve.
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