阀门验收大揭秘:这些标准决定 “生死”

来源:http://www.jnlgvf.com/ 日期:2025-06-25 发布人:创始人

  在工业管道系统中,阀门是控制流体流向、压力与流量的关键部件,其质量直接影响系统安全稳定运行。一套严谨的验收检测标准,就像为阀门性能上了一道 “安全锁”,从外观到性能,每个环节都至关重要。

  In industrial pipeline systems, valves are key components that control fluid flow direction, pressure, and flow rate, and their quality directly affects the safe and stable operation of the system. A rigorous set of acceptance and testing standards is like a "safety lock" for valve performance, from appearance to performance, every aspect is crucial.

  一、外观检查:细节之处见真章

  1、 Appearance inspection: For details, please refer to the official seal

  阀门到手,首先观察外观。表面应平整光滑,无裂纹、砂眼、气孔等瑕疵,这些缺陷不仅影响美观,更可能成为应力集中点,引发故障。阀门的涂层或镀层需均匀牢固,无剥落、气泡,起到防腐蚀作用。同时,型号、规格、公称压力等关键标识应清晰、永久标记,便于识别追溯;零部件需完整无缺,阀杆笔直光滑,否则将影响启闭操作。

  Upon receiving the valve, first observe its appearance. The surface should be flat and smooth, without defects such as cracks, sand holes, pores, etc. These defects not only affect the appearance, but may also become stress concentration points and cause failures. The coating or plating of the valve should be uniform and firm, without peeling or bubbles, to prevent corrosion. At the same time, key markings such as model, specifications, and nominal pressure should be clear and permanently marked for easy identification and traceability; The components must be intact and the valve stem must be straight and smooth, otherwise it will affect the opening and closing operation.

  二、尺寸测量:精准匹配是关键

  2、 Size measurement: Accurate matching is key

  阀门尺寸精度决定其能否与管道适配。用卡尺、千分尺等工具测量公称通径、阀杆直径等关键尺寸,偏差需控制在极小范围。法兰连接阀门的法兰外径、螺栓孔距等必须精准,否则安装后易泄漏;螺纹连接阀门的螺纹规格也要与管道完全匹配。此外,阀门结构长度关乎安装布局与系统应力,需严格按标准执行。

  The accuracy of valve size determines whether it can be adapted to the pipeline. Use tools such as calipers and micrometers to measure critical dimensions such as nominal diameter and valve stem diameter, with deviations controlled within a very small range. The flange outer diameter and bolt hole spacing of flange connected valves must be precise, otherwise they are prone to leakage after installation; The thread specifications of the threaded connection valve should also be perfectly matched with the pipeline. In addition, the length of the valve structure is related to installation layout and system stress, and must be strictly implemented according to standards.

  三、材质核验:“内在实力” 定乾坤

  3、 Material verification: 'Inner strength' determines the universe

  材质是阀门性能的核心。阀体、阀杆等关键部位材质必须符合设计与标准,铸铁阀成本低但耐腐蚀弱,不锈钢阀则适用于化工等场景。合金钢阀门需逐件光谱分析,确保合金成分达标;特殊行业还要关注材质洁净度,避免污染介质。

  Material is the core of valve performance. The materials of key parts such as valve body and valve stem must meet the design and standards. Cast iron valves have low cost but weak corrosion resistance, while stainless steel valves are suitable for chemical and other scenarios. Alloy steel valves require individual spectral analysis to ensure that the alloy composition meets the standard; Special industries also need to pay attention to material cleanliness and avoid contaminating media.

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  四、压力测试:严苛考验测真金

  4、 Stress Test: Rigorous Test Testing Real Gold

  压力测试是验收 “重头戏”,包括壳体强度试验与密封性能试验。壳体强度试验以 1.5 倍公称压力施压,保压 5 分钟,观察阀体有无渗漏、变形;密封性能试验用 1.1 倍公称压力,截断阀要求内漏为零,其他阀门严控外漏,尤其对输送危险介质的阀门,外漏绝不可容忍。

  Pressure testing is the key to acceptance, including shell strength testing and sealing performance testing. Shell strength test: Apply pressure at 1.5 times the nominal pressure and hold for 5 minutes to observe for any leakage or deformation in the valve body; The sealing performance test uses 1.1 times the nominal pressure, and the cut-off valve requires zero internal leakage. Other valves must strictly control external leakage, especially for valves that transport hazardous media. External leakage must not be tolerated.

  五、操作性能测试:灵活顺畅保运行

  5、 Operational performance testing: flexible and smooth operation to ensure smooth operation

  手动阀门操作应轻便灵活,开闭无卡阻;电动、气动阀门的驱动装置需运转平稳,控制灵敏,开关时间符合设计要求,确保紧急情况下能及时响应。同时,阀门应具备准确的行程限位,防止阀瓣过度启闭损坏部件。

  Manual valve operation should be light and flexible, with no obstruction in opening and closing; The driving device of electric and pneumatic valves should operate smoothly, control sensitively, and meet the design requirements for on/off time to ensure timely response in emergency situations. At the same time, the valve should have accurate stroke limits to prevent excessive opening and closing of the valve disc from damaging components.

  六、专项测试:量身定制保特性

  6、 Specialized testing: Tailored protection features

  特殊工况或类型的阀门需专项测试。低温阀门要做低温密封试验,调节阀需测流量特性,安全阀则必须校验整定压力,确保超压时及时泄压。

  Valves with special operating conditions or types require specialized testing. Low temperature valves need to undergo low-temperature sealing tests, regulating valves need to measure flow characteristics, and safety valves must verify the set pressure to ensure timely pressure relief in case of overpressure.

  阀门验收检测标准是一个严密体系,涵盖外观、尺寸、材质、压力、操作及专项测试等多方面。只有严格遵循这些标准,才能确保阀门在管道系统中稳定可靠运行,为工业生产筑牢安全防线。

  The valve acceptance and testing standards are a rigorous system that covers various aspects such as appearance, size, material, pressure, operation, and specialized testing. Only by strictly following these standards can we ensure the stable and reliable operation of valves in pipeline systems, and build a solid safety line for industrial production.

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